Wastewater

Harbor Point WWTP Expansion

*A $142 million expansion of a 22 MGD plant to 34 MGD with a membrane bioreactor, new headworks and anaerobic digestion, built on a shoreline site while the existing plant stays in compliance.

Harbor Point WWTP Expansion
Client
Harbor Point Regional Sewer District
Engineer
Tidewater Environmental Engineers
Location
Port Orchard, WA
Value
$100M–$250M
Delivery
Progressive Design-Build
Status
In Progress

Spec sheet

By the numbers

Capacity
22 MGD to 34 MGD average-day
Process
MBR, BNR and anaerobic digestion
Concrete (planned)
48,000 CY
Reinforcing steel (planned)
5,400 tons
Secant pile wall
1,150 LF, 55 ft deep
Contract value
$142 million (GMP)

Story

Challenge, solution and outcome

Challenge

The site is a filled tideland with groundwater at 4 feet, adjacent to Puget Sound and a state-designated shellfish bed. New basins must be excavated 28 feet below grade within 40 feet of operating clarifiers.

The plant discharges under an NPDES permit with tightening nutrient limits, so no tie-in can degrade effluent quality.

Solution

A secant pile wall isolates the excavation and cuts off groundwater, and a vibration and settlement monitoring system with 86 instruments alerts the team to any movement of the adjacent clarifiers. Dewatering discharges pass through a temporary treatment train before release.

Our commissioning manager has been embedded with plant operations since the first month, and each of the 23 planned tie-ins has a written process-control plan reviewed monthly with the district and the state regulator.

Outcome

The project is 58 percent complete at the time of writing, ahead of the baseline schedule by 34 days, and has recorded no permit exceedances. The membrane bioreactor is scheduled for start-up in the fall of 2026.

The crew has worked more than 640,000 hours without a lost-time incident.

Safety

Safety highlights

  • 0 lost-time incidents over 640,000 work hours to date
  • Excavation support instrumented with 86 sensors and daily review
  • Confined-space and H2S program for work next to live process tanks
  • Marine-environment fall protection and PFD policy

Gallery

Harbor Point WWTP Expansion — image 1
Harbor Point WWTP Expansion — image 2